Had this little Boxster come in (ok I towed it in, lol) with a coolant leak and rattle in the motor. Pretty common for the waterpump bearing to fail and start leaking as well as rattling like crazy. With 90k miles on it, i’d say this waterpump had a good life. Like the 944, these pumps should be replaced as a maintenance item. Whenever we do a belt change, we try and inspect the pump as closely as we can …

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GT3 #2 Prep

Getting this little GT3 ready for the upcoming DE at HPT. The car is pretty well set up, but needed to get rid of some of the remaining rubber components in the suspension. First thing we wanted to do was to get the coolant out of the system so we could replace it with 100% water and water wetter. After pulling the fender liners, we can get to the front 3 radiators to drain them. And drain the engine. Fill …

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Apr 07 2012 porschedoc BMW No Comments

Had to do some daily driver repair the other day on Thumper. With 200k miles on it, it was starting to make a very loud thumping at low speeds upon acceleration. After some investigating, I found the drives haft carrier bearing had blown apart and needed replacement. Up on top of the exhaust and heat shield is the drive shaft. With the exhaust removed, and the heat shield out of the way, you can get to the 2 piece drive …

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Have this 2003 boxster in the shop right now for an IMS bearing upgrade. Another 19k mile car with a pretty bad oil leak underneath the car. The later cars can be a real bear to pull the transmission on. This car has the glass rear window, which severely limits access to the top of the engine bay (even for me), and it is a tiptronic, which means disconnecting the torque converter to the flex plate has to be done …

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997 Maintenance

Had this very early production 05 come in the other day for a window issue, brake fluid flush, and oil change. Draining the oil and of course installing a magnetic drain plug. And bleeding the brake system. This car had the typical “window goes back up after you release the handle” which makes closing the door a real pain, so a new door latch mechanism was in order. Unfortunately, the 997 is much harder to get to than the 996 …

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Installed a bunch of upgrades on this 2010 Turbo S this week. mmmm shiny. Fabspeed X-pipe exhaust, headers, and intake. First thing we needed to get rid of though was the K40 Calibre laser shifter system. And install something that actually works 🙂 Funky angle, but the heads are mounted in the front grill. Important to get them level and even with each other. ECU was reflashed to EVOMS software for a nice bump in hp and tq. The old …

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With the warm weather upon us, this little boxster rolled in for a little spring maintenance. The passenger side headlight bulb was burnt out and the owner knew the bracket was broken to the headlight, so we ordered a new bracket so we could remove the headlight assembly, change the bulb, then get it back in to where it will hold. When I got it up in the air, I realized the exhaust was flopping around more than normal….not good. …

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944 Turbo No Start

Had this little 951 towed into the shop the other day for a no start. Owner was trying to diagnose a cranking, but not firing issue when everything locked up solid. First thing we had to do was the replace the locked up starter. Enough cranking must have overheated it and locked it solid. Since there was no tach bounce and the owner had installed new reference sensors and DME relay, the first thing to try was the DME. Popped …

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Finished the white boxster up this week with a new upgraded intermediate shaft bearing kit. The updated kit. Once the exhaust, subframe, and transaxle were out of the way, we could see the IMS bearing flange. The RMS was completely dry and only the IMS was leaking. Old bearing removed from the engine. New updated bearing and flange installed. Back together she goes!

The car we brought back from the NJ PPI 🙂 We knew it would need a new suspension, so Mark found a set of PSS9’s for it and I went about the install this last week. While I was in there, it got the remaining 6 upper spark plugs and new hood and hatch struts. Courtesy of Rennlist. Front end coming apart. And bilstein installed 😉 Rears are a little more involved, but doable. We have a little drop link …

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