Had this little Boxster come in (ok I towed it in, lol) with a coolant leak and rattle in the motor. Pretty common for the waterpump bearing to fail and start leaking as well as rattling like crazy. With 90k miles on it, i’d say this waterpump had a good life. Like the 944, these pumps should be replaced as a maintenance item. Whenever we do a belt change, we try and inspect the pump as closely as we can …

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The 2nd weekly gem in the shop last week. A timing belt/waterpump/spark plug job for a friend’s kid hauler. With 100k miles on the rig, it was time to get the timing belt done. While in there, it is smart to throw in a waterpump as well, and replace the spark plugs since they were due with the mileage. We also found a leaking radiator, so had to tackle that as well. While I was across the shop cussing at …

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I got the 951 up in the air today and started poking around a little more. Always exciting to see what you will run into next. My plan was to retension the belts to the correct spec, then start on the headers. Ummmm not so much. ROFL. Some people shouldn’t work on cars they aren’t familiar with, lol. We all have our moments, but this is AWESOME! Some things put a big smile on my face. Needless to say, this …

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The latest round on the 944 finally showed some progress at the end of the day. The cam tower apart and ready to reseal. Waiting on one small cam plug before I can start reassembly. The front cam housing spacer sleeve wasn’t looking too good. Trying to make progress on the water pump. In all the years I have sold and installed 100’s of reman water pumps, I have seen 2 bad out of the box pumps. They both came …

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944 Oil Leaks

Been an odd week of little service stuff here and there, nothing too important to speak of. Car is back together, and I am waiting on the ECU which is still at VF. They said GIAC’s servers were down and could not generate a file for the ECU and they were waiting on that…..hmmmm. I know all the tricks in this industry…….good to know somethings never change in this business. So, it is on to a 944 to address some …

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This problem has been popping up on a very regular basis on the Boxster and 996 engines.  So much, that I think I am going to start recommending waterpump replacement at about the 80k mile or 10 year mark as that is about when they seem to be failing. Failure can be leakage from the bearing weep hole, and if that is let go for more than a few days, the bearing and impeller are going to explode. Not a pretty sight. We …

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Damn Jeeps, lol. My last bit of winter maintenance was to flush the cooling system and get fresh fluid installed. I was still debating whether I should go in and replace the 140k mile waterpump, but hadn’t made up my mind. When we got back from South Dakota, I noticed a drip under the jeep. Crap. Decided to do the entire cooling system with the exception of the radiator as that has to come out the front of the car. …

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Jun 28 2010 porschedoc 928 No Comments

Got a little further on the Donkey tonight.  Got the front end torn down, waterpump replaced, spark plugs, wires, cap and rotor replaced.  Unfortunately I ordered the wrong tensioner arm for the timing belt, so I will have to wait for that.  We are also waiting for the fuel line kit to come in as well.  When the 928 came out, it had the longest timing belt of any production vehicle.  Not sure if it still holds the record, but …

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Started tearing into a 951 today with no real good previous records of maintenance, so a round of timing belt/waterpump was due. The shop supervisor sets up shop.  Oddly enough, management always is in the way when you are trying to get something done. The really cool part about this car……rare sunroof delete 🙂 The surgery. Waterpump replaced.  This car will get all new rollers, pump, and belts.  I can’t quite put my finger on the history of this car.  …

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Got a call Sunday afternoon about a Boxster that had overheated and needed to get back on the road.  We had the car towed in and I started tearing into it.  This was a car with about 80k miles on it, which had not had it’s major services done……ever from what I can tell.   Unfortunately, a $40 drive belt caused about $1,100 in damage.  Basically what happened, is the drive belt broke, and the owner kept driving the car even …

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