Had a lot of small repetitive projects recently so the blog has been slow. I finally got back to our 996 project. On the list is the brake booster. When the battery tray drains clogged, water filled up the cavity and got into the brake booster which caused it’s failure. It is a bit of a bugger to get out, but here we have it. There is a new updated system, and the old parts are not available, so I …

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Had this 997 come in today for a little TSB update. Occasionally after driving, the car wouldn’t start, which was an issue with the early 997’s. Porsche issued a TSB on the problem, which calls for replacing the starter/alternator cable on the engine. No small task unfortunately. The job requires pulling the alternator to get the cable off it, removing the cable from the starter, then unsnaking the cable from the top of the motor to the side of the …

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A few things needed for our project have arrived, so I was able to make pretty decent progress on it this week. The fuel pump was noisy when hot, so I replaced that with a new bosch pump. Not uncommon for these old pumps to get noisy with heat, so a good preventative measure before it locked up on us. Then something fun 🙂 Aero mirror conversion. The kit comes with about a bazillion little pieces to assemble. The main …

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Had a little work to do on this 993 before sending it out the door to Connecticut. Typical of 993’s with any kind of mileage, the suspension was pretty well worn out. The owner shipped a bunch of product in to me, and I got to work. He decided to go with the european setup of B6 bilsteins coupled with M033’s, larger sway bars, and a set of used Fabspeed mufflers. Up and ready to get to work. The new …

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After we got the truck out of the way, I tackled this 964. The steering had a “catch” in it when turning. The rack on the 964 can become pitted and not operate smoothly, causing this catch. The solution is a re manufactured rack. Body panel removed, and the rack stuck up behind the front diff. The fluid in this thing was disgusting. Not sure what it was, but out it came and the system was flushed. And after a …

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Had this little guy come into the shop this week for some work. We have been waiting a little while for this car, and it is finally back. I believe this one was originally sold at Art Bunker Porsche here in town back in 89, and finally is back in KC Long story short, but we have a set of SSI heat exchangers and a RarelyL8/M&K muffler to install. After a bit of work, the old system comes down and …

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Hey buddy, are you honking at me????? Fairly common issue here. You are driving down the road and hit a little bump, and the horn honks on it’s own. Once in awhile, you can deal with it. I mean, the chick in the sports car next to you at the red light thinks you are honking at her, you make her day, she smiles and drives off. You think, “I am the man.” At the next light, the horn honks …

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The “Refueler” dropped off his 997 the other day for us to finish some maintenance on his 40k service. All he had left to do was filters, plugs, and we flushed the transaxle fluid as well. Everything went fairly smoothly. Up and ready to go. Draining out the transaxle fluid. It’s been so hot that the running gear on this car was still burning hot after 3 hours of being in the shop. Nothing cools down fast in this heat. …

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Had this 1987 911 Cab come in the other day for some deferred maintenance. I think we started out with some basic stuff, transmission fluid change, fuel filter, and a bit of a clutch issue. After getting in the car, I figured out the hydraulic system was at fault for the clutch system, so we prepped for a new clutch master, slave, and connecting hose. I highly recommend replacing all these together, rather than just replacing one. If one has …

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Had this little guy back in the shop over the weekend for some quick repairs. First thing we wanted to take care of was the Camaro stance. You know, low in the front, and jacked up in the rear! Do not mistake this for the “Camaro Cut” which is a Mullet hair cut that screams “all business in the front, and party in the rear” Rear collars about as high as possible. Special tools to turn these babies down. Then …

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